Industrial dust removal: customized high humidity and high corrosion workshop, meeting standards and durable
Oct 07,2025
High humidity and high corrosion workshops are the "hard bones" of industrial dust removal. Ordinary equipment will fail due to rust and blockage after 3-6 months, and not only will it face overseas environmental fines for exceeding dust standards, but it will also have to be replaced frequently. The targeted customized dust removal solution relies on "material anti-corrosion+structural anti blocking+system adaptation", which can not only stably meet the EU CE and US EPA standards, but also extend the equipment life by more than three times, perfectly adapting to high humidity and high corrosion working conditions worldwide.
1、 Core customization: solving "corruption" and "blockage" from the root
1. Material customization: corrosion-resistant and rust free
Choose the right material for different corrosion intensities to avoid "incorrect material, half year scrap":
Mild corrosion: The equipment casing is made of 304 stainless steel, and the filter bag is made of waterproof polyester, with controllable costs;
Moderate corrosion and humidity: Core components replaced with 316L stainless steel, filter cartridge coated with PTFE, resistant to pH 2-12 acid and alkali;
Heavy corrosion: The entire equipment is made of perfluoroplastic (F46), and the electrodes and gaskets are coated with anti-corrosion to withstand strong corrosion.
2. Structural customization: anti blocking and dust-free
High humidity dust is prone to adhere and agglomerate, and the structural design requires a combination of drainage and blockage:
Anti water accumulation: The ash hopper is tilted at a 45 ° angle with a heating sleeve, and the temperature is maintained at 5-10 ℃ above the dew point to avoid dust agglomeration caused by water vapor condensation;
Easy to clean dust: The filter cartridge/bag is designed with "wrinkled widening", and the pulse pressure is adjusted to 0.4-0.6MPa during dust cleaning, resulting in more thorough dust shedding and a 60% reduction in blockage compared to ordinary structures;
No dead corners: The equipment is welded with circular arc transitions inside, without bolt grooves or right angle gaps, to prevent dust residue from breeding corrosion.
2、 Foreign trade adaptation: tailored to global regional conditions
1. Regional customization: addressing different climate challenges
Southeast Asia high humidity area: Install a pre cyclone dehydrator to separate 70% liquid water before entering the main dust removal equipment to reduce wet dust adhesion;
High temperature and high corrosion area in the Middle East: Equipment is equipped with insulation layer (resistant to 45 ℃ high temperature), and temperature resistant and anti-corrosion sealing gasket is used to avoid accelerated corrosion caused by high temperature;
Nordic low-temperature and high humidity area: upgraded power of ash hopper heating sleeve, equipped with insulation cotton to prevent dust from freezing at low temperatures.
2. Compliance customization: No obstacles in passing the review
European and American markets: The equipment comes with ATEX explosion-proof certification, FDA food grade certification, and data can be accessed to local environmental monitoring platforms to meet EcoVadis audits;
Emerging markets (such as Southeast Asia and Africa): Provide simplified compliance solutions, retain core anti-corrosion and anti blocking designs, reduce costs, and comply with local basic environmental standards.
3、 Customized benefits: meeting standards and saving costs
Although customized solutions require a 20% increase in cost compared to regular equipment, the returns are significant
Extended lifespan: The equipment can be used from 3-6 months to 2-3 years, reducing 5-8 equipment replacements per year and saving on frequent downtime losses;
Energy consumption reduction: The anti blocking design stabilizes the resistance of the fan, saving 25% of electricity compared to blocking equipment and saving over $15000 in annual electricity bills;
Penalty avoidance: The dust capture rate remains stable at 99.5% or above, with an emission concentration of ≤ 5mg/m ³, completely avoiding overseas environmental fines.
For overseas high humidity and high corrosion workshops, customized dust removal solutions are not "additional expenses", but "long-term investments". They accurately solve the pain points of local working conditions, not only holding the compliance bottom line, but also cutting down on ineffective losses, making industrial dust removal truly achieve "one-time customization, long-term worry free".
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338 National Road South, Longfengdian Village, Botou City, Hebei Province, China