Application of New Material Dust Removal Equipment: Reshaping the Efficiency of Industrial Dust Control
Aug 13,2025
With breakthroughs in materials science, the application of new materials in dust removal equipment is driving industry upgrades. From filter materials that can withstand extreme working conditions to lightweight structural components, these materials not only improve the dust removal efficiency and lifespan of equipment, but also enable it to adapt to the diverse and harsh working conditions worldwide, becoming the core competitiveness of foreign trade enterprises to break through environmental barriers.
1、 New filter material: revolutionary improvement of filtration efficiency
Filter material is the core of dust removal equipment, and the application of new materials has achieved a dual breakthrough in filtration accuracy and durability:
1. Nano coated filter material
Covering the surface of traditional filter media with a nanoscale film creates a "lotus leaf effect" on the surface of the filter media, increasing the dust stripping rate by 40% and enhancing its waterproof and oil resistant performance, making it suitable for handling high humidity or oily mist dust. After adopting this material in a car spraying workshop in the European Union, the emission concentration remained stable below 3mg/m ³, far exceeding the local standard of 10mg/m ³.
2. Basalt fiber filter material
Made from natural basalt melted and drawn, it has a temperature resistance of up to 260 ℃, better acid and alkali corrosion resistance than traditional aramid filter media, and a cost reduction of 20%. In the application of waste incineration plants in the Middle East, its service life reaches 3 years, which is 1.5 times that of ordinary filter media.
3. Metal fiber felt
Made of stainless steel microfilaments, it can withstand high temperatures above 800 ℃ and is suitable for ultra-high temperature scenarios such as steel smelting and glass melting furnaces. After being used in a steel plant in the United States, the problem of traditional filter media aging easily in high-temperature flue gas has been solved, and the equipment's continuous operation rate has been increased to 98%.
2、 New Structural Materials: Breakthrough in Equipment Durability and Adaptability
1. Ceramic composite materials
Replacing traditional metal shells, it exhibits excellent performance in high-temperature and highly corrosive environments, with a corrosion resistance life of over 10 years, which is 5 times that of carbon steel. After adopting ceramic composite dust collectors, a fertilizer plant in Southeast Asia reduces shell maintenance costs by 60% annually.
2. Lightweight alloy structural components
Replacing steel skeletons and pipelines with aluminum magnesium alloy reduces weight by 40% and meets strength requirements, making it suitable for dust removal equipment that requires frequent movement. After a European shipbuilding company used this equipment, its mobility improved and the dust collection rate in the workshop increased from 70% to 92%.
3. Polymer wear-resistant lining
Laying ultra-high molecular weight polyethylene lining on the inner walls of pipelines and ash hoppers has a wear resistance three times that of manganese steel, reducing the erosion and wear of equipment caused by high hardness dust such as cement and mining. After being applied in a quarry in Australia, the pipeline replacement cycle has been extended from 6 months to 3 years.
3、 Functional new materials: the combination of intelligence and environmental friendliness
1. Conductive filter material
Mixing carbon fiber into the filter material endows it with conductivity, which can eliminate the accumulation of dust static electricity and avoid the safety hazards of flammable and explosive dust. Compliant with the EU ATEX explosion-proof standard, it has been widely used in European chemical parks.
2. Degradable filter material
Made from plant-based fibers that can naturally degrade after disposal, meeting the stringent requirements of the North American market for environmentally friendly materials. In applications in industries such as food and medicine, it ensures filtration accuracy while reducing the pressure of solid waste treatment.
3. Self cleaning coating
Coating the surface of the dust cleaning component with a photocatalytic coating, utilizing ultraviolet radiation in the flue gas to trigger catalytic reactions, decomposing the attached viscous dust, and reducing the frequency of manual cleaning. In the testing of a cement plant in India, the cleaning cycle was extended by 2 times and the operation and maintenance costs were reduced by 30%.
4、 The adaptive value of foreign trade scenarios
New material dust removal equipment brings multiple advantages to foreign trade business:
Compliance: Meet the material safety requirements of EU REACH, US FDA, etc., such as the nano filter material passing the EU nano material registration and certification;
Regional adaptation: Provide customized material solutions for regions with high temperatures in the Middle East, high humidity in Northern Europe, and high corrosion in Southeast Asia;
Cost competitiveness: Long life new materials reduce customer lifecycle costs and are more attractive in price sensitive emerging markets.
New materials are redefining the performance boundaries of dust removal equipment, from passively meeting environmental standards to actively creating value. For foreign trade enterprises, choosing dust removal equipment equipped with new materials is not only a reflection of technological upgrading, but also a "golden key" to open up the global high-end market, allowing the equipment to maintain competitiveness in harsh working conditions and standards.
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